The first step in the process is the very time consuming process of sculpting the texture into the surface of the wet clay. This texture can be made with various tools such as chisels, pin tools and sponges. The glaze will amplify even the smallest lines, so great care and attention is necessary during this step. When finished, a plaster mold is made from the original tile into which multiple tiles can be pressed, all perfectly matching the original.
The tile is then glazed with one of our five glaze colors. The glazes are mixed right here in the tile studio and are our own secret formulas. The glazes are mixed to an exact viscosity, which when ladled onto the surface, fills in and temporarily obscures the embossed texture underneath. The excess glaze which drips over the side is sponged off to prevent the melting glaze from sticking to the kiln shelf.